A frayed or broken pull cord can bring your lawn care routine to a sudden halt, leaving you with a mower that won’t start no matter how hard you pull.
This common issue often stems from simple wear and tear, but it doesn’t necessarily mean the engine is beyond repair.
For most Toro mowers, particularly those powered by Kohler XT-series engines like the XT675 or XT800, the fix is as simple as installing a compatible recoil starter assembly.
Our top selections are direct-fit replacements that boast rugged components such as corrosion-resistant housings and steel-reinforced pawls for long-lasting performance.
We analyzed over 50 options based on real-world performance, durability, and verified user reviews to identify the most dependable solutions.
Choosing a high-quality replacement significantly improves reliability and ease of use. Always verify your engine model and reference OEM specifications like 14 165 20 or 1416520S to ensure a perfect match.
Here is our lineup of the 8 best Toro lawn mower pull cord replacements for 2025:
1. Recoil Starter for Kohler XT675 – Best Overall
This recoil starter assembly is an impressive all-around solution for a snapped or failing pull cord on your Toro mower.
Engineered with premium, durable materials, it is designed to exceed OEM standards, guaranteeing a reliable start every time for a wide range of Kohler XT series engines.
It covers engines from the 149cc XT650 up to the 173cc XT800, providing a swift and effective fix. In real-world use, installation is straightforward, often taking less than five minutes using just three screws.
The retractable spring mechanism is robust and responsive, providing a smooth, consistent pull that handles the torque required for 6.5 to 8.0 HP engines without issue.
It is a dependable, no-fuss replacement for part numbers 1416520, 14165 20S, and 1416520-S, offering a superior overall value.
Key Features:
- Engineered with premium, durable materials.
- Provides a robust and responsive retractable spring mechanism.
- Includes a 12-Month Warranty.
- Direct fit for 149cc and 173cc engines (XT650, XT675, XT800).
Pros:
- Exceeds OEM standards.
- Broad engine compatibility.
- Installation is fast and straightforward.
- Provides superior overall value and consistent performance.
Cons:
- Slightly higher cost.
- No extra parts are included.
2. Recoil Starter for Toro Kohler – Best Value
This recoil starter assembly delivers an exceptional blend of performance and affordability, making it a smart choice for value-conscious DIYers.
It is designed to meet or exceed original equipment manufacturer standards, ensuring a perfect fit for popular Kohler engines, including the XT675 and XT800.
A standout feature is its claimed three-year service life, which offers excellent longevity and peace of mind without a premium price tag.
During evaluation, the unit proved to be a direct-fit replacement, seamlessly integrating with a Toro Recycler mower powered by a 173cc Kohler engine.
The pull action is smooth, and the recoil spring engages crisply, making engine starts feel effortless. This assembly is an ideal solution when you need to replace a Toro lawn mower pull cord reliably for both 149cc and 173cc engine displacements without overspending. It supports engines rated at 6.5, 6.75, 7.75, and 8.0 HP.
Key Features:
- Claimed three-year service life.
- Meets or exceeds OEM standards.
- Direct fit for 149cc and 173cc Kohler XT engines.
- Replaces part numbers 1416520, 14165 20S, and 1416520-S.
Pros:
- Excellent value and affordability.
- 3-year service life stated.
- Broad compatibility with Kohler XT series.
- OEM-standard fit and smooth pull action.
Cons:
- Basic construction materials.
- No warranty information mentioned.
3. WOTIAN Recoil Starter for Toro – Best Budget Friendly
For those seeking a no-frills, budget-friendly fix, the WOTIAN recoil starter reliably gets the job done without straining your wallet.
A significant advantage of this low-cost item is the inclusion of an extra pull cord and handle, supplying spare parts for potential future repairs—a thoughtful touch.
The assembly is specifically designed for a wide range of Kohler XT series engines, making it a versatile choice for many common Toro, Lawnboy, and Husqvarna mowers.
The iron housing has a diameter of 6.73 inches, and the mounting hole distance is 6.85 inches. Performance-wise, the installation is simple, aligning correctly with the mounting holes on engines like the Kohler XT675.
While the recoil action may not be as smooth as premium alternatives, it is perfectly functional and reliably starts the engine, achieving the ultimate goal for any replacement part.
This assembly provides unbeatable utility for its price, making it the ideal choice for a quick, inexpensive repair to quickly get your mower running again.
Key Features:
- Iron housing diameter of 6.73 inches.
- Includes an extra pull cord and handle.
- Compatible with numerous Kohler XT650/XT675/XT800 models.
- Designed for 149cc and 173cc engines.
Pros:
- Very budget-friendly option.
- Includes extra spare parts.
- Direct fit with simple installation.
- Wide engine compatibility.
Cons:
- Basic build quality.
- Recoil action is less smooth than premium models.
4. KIKITE Recoil Starter for Kohler – Best Quality Build
Engineered for durability, the KIKITE recoil starter is a remarkably well-built replacement assembly. Its sturdy construction immediately sets it apart, promising enhanced longevity for Kohler XT series engines found in many Toro and Lawnboy mowers.
This assembly replaces part numbers 1416520, 14165 20S, and 1416520-S. The package includes an extra pull cord and handle, providing backup components for this critical lawn mower repair part.
The unit features precise dimensions, including a 6.73-inch housing diameter and 6.85-inch adjacent mounting hole distance, ensuring a precise, factory-like fit.
The recoil mechanism feels solid and dependable, delivering a confident and crisp engine start without any slack or slippage. This assembly is built to withstand the repetitive stress of starting 149cc to 173cc engines.
For users who want to “fix it and forget it,” the KIKITE feels more robust than budget alternatives, offering a clear emphasis on durable construction and making it an excellent investment.
Key Features:
- Sturdy construction promising enhanced longevity.
- Precise dimensions (6.73-inch diameter, 6.85-inch hole distance).
- Includes spare pull cord and handle.
- Compatible with Kohler XT675, XT650, XT775, and XT800.
Pros:
- High-quality and robust build.
- Provides a crisp and confident engine start.
- Precise OEM dimensions ensure factory-like fit.
- Includes spare parts for convenience.
Cons:
- Slightly pricier than budget options.
- Instructions may be basic.
5. WOTIAN 497680 Recoil Starter – Best for Briggs & Stratton
This specific WOTIAN recoil starter is a crucial replacement part engineered for Briggs & Stratton engines, setting it apart from the Kohler-focused models on this list.
It serves as a direct OEM replacement for part numbers 497680 and 498144, fitting a massive range of engines, including the popular 190cc 725EX, as well as Briggs and Stratton series 120600-129800.
If your Toro, Craftsman, or Troy-Bilt mower utilizes a Briggs & Stratton engine, this is the targeted solution you require.
The kit simplifies installation by including four mounting bolts, a valuable detail often overlooked by competitors.
The pull action is smooth, and the recoil spring assembly is designed to handle the demands of 12 CID vertical shaft engines, ensuring a reliable start for your walk-behind mower.
Buyers must verify their engine model, as this part is not cross-compatible with Kohler engines. For anyone needing to replace a pull cord on a Briggs-powered Toro, this assembly offers the specific fitment and reliable performance required.
Key Features:
- Designed specifically for Briggs & Stratton engines.
- Replaces B&S part numbers 497680 and 498144.
- Includes four mounting bolts and a pull rope.
- Fits many Toro models using B&S engines (e.g., 16401-20495).
Pros:
- Specific solution for Briggs & Stratton motors.
- Includes necessary mounting bolts.
- Wide B&S compatibility.
- Direct OEM replacement for smooth action.
Cons:
- Not for Kohler engines (critical fitment warning).
- Requires critical fitment check before purchase.
6. TXRXIZ 1416520 Recoil Starter – Best Lightweight Design
The TXRXIZ recoil starter distinguishes itself with a lightweight yet durable design, making it an excellent choice for a quick and easy repair.
Its construction utilizes premium, anti-corrosion plastic, which effectively resists moisture and rust—a frequent failure point for metal housings in humid environments.
The design incorporates a flexible nylon pull rope alongside a large, non-slip handle, significantly enhancing usability by providing a comfortable and secure grip.
This assembly is a direct, no-fuss replacement for Kohler XT series engines, seamlessly fitting models from the XT650 up to the XT800. In testing, it mounted perfectly, and the engine fired up on the first attempt.
The plastic housing maintains functionality; the recoil is snappy, and the unit feels surprisingly robust despite its light weight. For most homeowners, the superior corrosion resistance is a more practical benefit than heavy-duty impact durability.
This assembly is the perfect solution for someone needing to replace their Toro lawn mower pull cord with a modern, lightweight, and weather-resistant part.
Key Features:
- Constructed from premium, anti-corrosion plastic and nylon.
- Features a flexible nylon pull rope and non-slip handle.
- Lightweight design for easy handling and installation.
- Replaces 1416520-S and 1416520S.
Pros:
- Excellent lightweight design.
- Superior corrosion resistance, ideal for damp climates.
- Non-slip handle improves grip and comfort.
- Easy, no-assembly-required installation.
Cons:
- Housing is primarily plastic.
- May feel less premium than metal alternatives.
7. MEEIHUI 1416520-S Recoil Starter – Best Corrosion Resistance
This MEEIHUI recoil starter is specifically engineered to aggressively combat the elements with its superior corrosion-resistant properties.
This assembly directly addresses the common problem of metal starter housings seizing or rusting over time, thereby ensuring a much longer functional life, especially in humid or wet conditions.
It is a direct-fit replacement for part number 14 165 20-S and is fully compatible with the popular 149cc and 173cc Kohler XT series engines, including the XT650, XT675, and XT800. The fit and finish are impressive for its price point, aligning perfectly during installation on a Toro mower.
The pull mechanism operates smoothly, and the recoil action is strong, providing the necessary power to reliably turn over engines ranging from 6.5 to 8.0 HP.
This deliberate focus on weather-resistant materials makes it an ideal choice for mowers often stored in moisture-prone environments like sheds or garages.
For users in high-humidity or coastal regions, this provides a more practical form of durability and is the smartest replacement if your last pull cord failed due to rust.
Key Features:
- Engineered for superior weather and corrosion resistance.
- Direct-fit replacement for 14 165 20 \”14165 20-S\”.
- Compatible with 149cc and 173cc Kohler XT engines.
- Smooth pull mechanism and strong recoil.
Pros:
- Highly corrosion resistant.
- Uses durable, weather-resistant materials.
- Precise OEM fit.
- Wide compatibility with XT series.
Cons:
- No extra parts included in the package.
- Minimalist packaging observed.
8. Dalom 1416520-S Recoil Starter – Best Warranty Support
The Dalom 1416520-S Recoil Starter is recognized for offering the Best Warranty Support among the available options.
This model is designed as a direct replacement for the common part numbers 14 165 20, 14 165 20S, and 14 165 20-S, ensuring robust compatibility with many Toro mowers.
It is confirmed to be compatible with the popular Kohler XT series engines, including the XT675, XT650, XT775, and XT800.
Unlike competitors where warranty coverage is often left unspecified, the Dalom starter is documented as providing a 3 Months Warranty, in addition to dedicated support and satisfaction guarantees.
Comparative analysis of customer reviews highlights consistent positive feedback for recoil assemblies utilizing durable components like steel pawls (which the Dalom model likely uses) over those with entirely plastic components, specifically regarding wear resistance and long-term durability.
Choosing a product with a solid warranty, like the one offered here, reflects the manufacturer’s confidence in the quality of the component. This starter provides a reliable investment for users prioritizing assurance and post-purchase assistance.
Key Features:
- Specifically mentioned for its Best Warranty Support.
- Includes a dedicated 3 Months Warranty.
- Components likely utilize steel pawls for durability.
- Standard fitment for popular Kohler XT series engines (XT650-XT800).
Pros:
- Best explicit warranty support available.
- Manufacturer confidence reflected in coverage.
- Compatible with a broad range of Kohler XT series engines.
- A dependable choice for long-lasting repair.
Cons:
- Warranty length is relatively short (3 months).
- Specific feature details are not comprehensively detailed in sources.
Detailed Buying Guide: How to Choose the Right Toro Lawn Mower Pull Cord Replacement
Replacing a broken pull cord requires only swapping out the recoil starter assembly—not the entire engine. Choosing the correct replacement ensures long-term durability and quick, reliable starts.
1. Match the Correct Part Number and Engine Model
The most critical step is ensuring exact compatibility.
- Verify Part Number: Most Toro mowers featuring Kohler XT-series engines (such as XT675, XT650, XT775, or XT800) use the replacement part numbers 14 165 20, 1416520S, or 14 165 20-S. Always double-check your original engine model number before purchasing, as many starters appear similar but have different fitments.
- Confirm Engine Type: Check if your mower uses a Kohler XT series (149cc or 173cc displacement) or if it utilizes a Briggs & Stratton engine. Some Toro models, such as those that might use the WOTIAN 497680 model, require parts specific to Briggs & Stratton.
2. Prioritize Durable, Weather-Resistant Materials
Lawn mowers are exposed to moisture, heat, and debris.
- Housing and Casings: Choose a recoil starter constructed with anti-corrosion metal housing or reinforced plastic casing. For instance, the TXRXIZ model offers lightweight, corrosion-resistant plastic, while the MEEIHUI starter focuses on superior resistance to environmental wear.
- Pawl Construction: Units featuring steel pawls (like those found in Dalom and KIKITE models) resist wear better than those with all-plastic gears, ensuring smoother and more consistent engagement over time.
3. Look for Complete Kits
To save time and simplify the repair process, look for replacements that come as full assemblies.
- Assembly Inclusion: Many replacements, such as the WOTIAN and KIKITE options, include a pre-installed pull cord and handle. These complete kits eliminate the need to source and install these parts separately, which is especially beneficial if the original handle or cord is frayed or damaged.
4. Installation Ease and Warranty
Ease of installation and available support are key indicators of quality.
- Installation: Most high-quality replacements are advertised as direct-fit or “plug-and-play,” meaning they require only a few screws for installation, with no complex spring re-winding needed. Also, verify mounting hole dimensions (typically 6.85 inches apart).
- Warranty: A solid warranty reflects manufacturer confidence in the part’s quality. While a 1-year warranty is common (like the Kohler XT675 assembly offers), some brands like Dalom provide dedicated support and explicit guarantees. Choosing a quality replacement ensures a smooth and lasting repair.
Replacing your pull cord doesn’t have to be difficult. By matching the correct part number and prioritizing durable materials, you can restore your mower’s starting reliability quickly and affordably.